6 Ways Automation and Digitalization Are Driving Power Needs in Industrial Manufacturing

 

1. Shift Toward Automation in Manufacturing: Embracing Advanced Technologies

As you negotiate today's competitive industrial landscape, automation in the manufacturing business is becoming more important than ever. Automation involves incorporating technology such as robots, automated material handling systems, and intelligent machines that execute repetitive operations with accuracy.

Examples include automated manufacturing systems like robotic arms in assembly lines and automated guided vehicles (AGVs) for material transportation. These technologies replace manual procedures, allowing you to increase production speed, minimize mistakes, and improve safety. Automation in manufacturing is transforming the way you approach production, allowing you to fulfill market needs more quickly and efficiently.

2. Automation's Power Demands: The Need for Consistent and Reliable Power

Increased automation causes a substantial spike in energy usage. Automated manufacturing systems, especially the ones that operate constantly, need an ongoing and stable power source. These systems have low tolerance for power fluctuations or outages, so even tiny disruptions can stop production lines, causing significant downtime.

This is where electrical equipment like transformers, switchgear, and motor control centers come into play. Investing in a strong power infrastructure guarantees that your automated systems remain functioning, preventing costly disruptions and allowing you to optimize your facility's production.

3. Upgrading to Power Systems: The Role of Transformers and Switchgear

The transition from older power systems to more complicated electrical distribution equipment, such as transformers, switchgear, circuit breakers, and motor control centers, is critical for meeting the energy demands of a contemporary manufacturing plant. These systems allow you to handle large power demands and efficiently distribute electricity throughout your business.

Dry-type transformers, for example, can handle electricity safely in facilities with sensitive equipment, while power distribution switchgear controls, protects, and isolates your electrical systems. Implementing these modern solutions guarantees that your automated production systems function properly, allowing you to stay up with developments in technology

4. Boosting Productivity Through Automation: Key Benefits for Your Facility

Automation in manufacturing can substantially boost productivity and efficiency. Automated production systems work around the clock, allowing you to decrease downtime while increasing productivity. They also assist to reduce errors made by humans, maintaining consistent quality during production.

Smart systems, for example, can adjust settings in real time depending on data inputs, subsequently maximizing resource and material use. Manufacturing industry automation allows more accurate and consistent operations, leading to increased profitability and setting your facility for long-term development and success in a highly competitive market.

5. Supporting Automated Manufacturing: Meeting Increased Power Needs

As automation and digitalization transform your facilities, the need for electricity to maintain ongoing operations and smart equipment increases. Modern production facilities rely on automated systems, IoT devices, and real-time data analytics to maintain peak performance, all of these require a power system capable of managing growing loads.

A facility that operates around the clock requires a power supply able to support its energy-intensive operations, so transformers, switchgear, and circuit breakers are critical for ensuring power distribution stability.

6. Ensuring Operational Continuity: Power Redundancy in Automation

Reliability becomes increasingly important in automated production, and electrical power redundancy is needed for uninterrupted operations. Automated manufacturing systems require a constant power supply, and even a minor interruption may interfere with production, resulting in costly downtime. To avoid this, consult with your electrical equipment provider to help you specify the best power redundancy solutions such as backup power systems, uninterruptible power supply (UPS), redundant transformers, and circuit breakers.

These safeguards keep your vital equipment operational during power outages, so your automated operations do not fail. By investing in a dependable and redundant power infrastructure, you can protect your operations from unexpected disruptions, making sure your facility operates at the highest efficiency while eliminating costly production delays.

 

How EMSCO Can Help

EMSCO has been helping businesses meet their power needs for over 70 years, providing refurbished electrical equipment like transformers, switchgear, and motor control centers. Our vast inventory and fast lead times ensure you have the solutions you need to keep your automated operations running smoothly. Let EMSCO help you "win the day" with reliable, cost-effective electrical solutions designed for modern automation.