Maximize Efficiency and Savings with Bulldog Busway and Bus Plugs: New, Reconditioned, and Safety-Tested Solutions

Upgrading or replacing your existing busway and bus plugs with Bulldog Busway and Bus Plugs—whether new, reconditioned, or used — brings benefits to your facility.

Reconditioned used or inspected and safety-tested Bulldog bus plugs can significantly lower your investment compared to purchasing new ones. These options provide the reliability and efficiency of new equipment at a fraction of the cost, allowing you to allocate budget to other critical areas of your operations.

Bus Plug Testing and Quality Assurance:

EMSCO Reconditioned used and inspected, safety-tested bus plugs undergo testing processes to meet industry standards and your specific operational requirements. This means you can trust that these components will perform reliably, maintaining the safety and integrity of your electrical system.

Bulldog Bus Plugs In Stock for Reduced Lead Times:

Used and reconditioned Bulldog Busway and Bus Plugs are often more readily available than new ones, which can have long lead times due to manufacturing processes and supply chain delays. This means you can upgrade your busway system faster, minimizing disruptions and keep your business moving.

Buyers Checklist Questions for ITE/Siemens Bulldog Bus Plugs

☑️ Amperage

Knowing the available amperage for bus plug options ensures you choose a bus plug that can handle your specific electrical load, preventing overloading and ensuring efficient operation. Selecting the correct amperage rating matching the bus plug's capacity to your system's leads to safety and optimal performance.

☑️ Ground

Review the grounding options provided by ITE Bulldog Bus Plugs. Proper grounding options are essential for electrical safety and system stability, preventing potential hazards and ensuring compliance with safety standards.

☑️ Fusible or Breaker Style Bus Plugs

Choose between fusible and breaker style: Fusible Bus Plugs are ideal for applications where cost is a primary concern, and where high fault current handling capability is needed. Breaker Style Bus Plugs are better suited for applications where minimizing downtime is critical, and where power options are important.

☑️ Voltage

Correct voltage ratings to ensure that the bus plug can handle the electrical potential of your system, preventing mismatches that could lead to equipment failure or safety issues.

☑️ Bus Plug Wiring

Wire compatibility ensures that the bus plug can be securely and effectively connected to your existing wiring, which is critical for maintaining system integrity and performance. This also reduces the risk of faults and improves overall system performance.

ITE/SIEMENS Bulldog Series Busway Voltage and Amperage

5 Questions to Ask When Choosing Bus Plug Replacements

1. What factors should I consider when selecting the amperage rating for my bus plugs?

Answer:

When deciding on an amperage rating for your bus plugs, keep in mind your system's electrical load requirements, the maximum current the bus plug can carry, and the possibility of future extension. Using the proper amperage rating reduces overloading, improves safety, and extends the life of your electrical components.

2. Should I choose fusible or breaker style bus plugs for my system?

Answer:

Your special needs will determine whether you use fusible or breaker style bus plugs. Fusible bus plugs are inexpensive and can take greater fault currents, but they require fuse replacement after usage. Breaker style bus plugs are resettable and have customizable trip settings, which reduces downtime and increases operating flexibility; still, they are often more expensive upfront.

3. How important is proper grounding for bus plugs, and what options are available?

Answer:

Correct grounding is necessary for electrical safety and system performance. It protects against electrical faults and surges, lowering the risk of equipment damage and providing compliance to safety regulations. To maintain a safe and stable electrical environment, be sure that the bus plugs you purchase have sufficient grounding options that meet the requirements of your system.

4. What voltage ratings should I consider when selecting bus plugs for my electrical system?

Answer:

Check your electrical system's voltage needs for safe compatibility with bus plugs. To guarantee safe and efficient operation, the bus plug's voltage rating must be equal to or greater than the system operating voltage. Common voltage ratings include 120V, 208V, 240V, 480V, and 600V. To avoid malfunctions or safety issues, check whether the bus plugs you choose are capable of handling the voltage in your system.

5. Are there benefits to using reconditioned or inspected and safety-tested bus plugs compared to new ones?

Answer:

These options can provide significant cost savings while still offering reliability and performance equivalent to new components. Reconditioned bus plugs undergo thorough testing to make certain they meet industry standards, making them a practical and economical choice for maintaining and upgrading your electrical system.

Request help online or call a product specialist at 800-328-1842.

Reconditioned, used busway and bus plugs that are inspected and safety tested offer a viable option for your electrical needs. These products go through our evaluation and testing processes to certify they meet safety standards for safety and performance.

Identifying Westinghouse TAP-ITAP-ZTAP Bus Plugs

 

westinghouse TAP, ITAP, and ZTAP bus plugs

One of the most common challenges in our industry is accurately distinguishing between the different series of vintage Westinghouse/Cutler-Hammer busway systems. Despite their nearly identical appearances, the TAP, ITAP, and ZTAP series are entirely distinct and cannot be interchanged.

Fortunately, there are quick and straightforward methods for correctly identifying the specific vintage series you require. In the following discussion, we will explore these differences, highlighting easy-to-spot clues on the plugs to help you correctly identify the type you need.

 
Identifying the types:

TAP

3 wire / 4 wire
For use with Westinghouse Standard-Design Busway 225A thru 1000A

 

Stab configuration: Aligned in a row; neutral offset from stabs.

TAP bus plugs feature stabs that align with each other. In the example above, this three-wire version features 3 stabs vertically aligned with one another. Note that the neutral stab will be offset from the stabs. The part number prefix on the front label will begin with TAP. Any deviations from that prefix designate that it is NOT a TAP series bus plug. It should also be mentioned that the prefix TAP is also used on ZTAP plugs, so another giveaway to differentiate a TAP series bus plug is by hanger width. The hanger width on the TAP series measures 9 ⅝ inches. If the hangers measure 11 ⅝ inches, it is a ZTAP bus plug. More on that below.

 

ITAP

3 wire / 4 wire

For use in Westinghouse Pow-R-Way I & II Busway 225A thru 4000A

 

Stab configuration: Staggered/Offset

The quickest and easiest way to identify an ITAP bus plug is by noting the stab configuration. In ITAP plugs, the stabs are offset from one another. In the 4-wire example above, you can see staggered stabs. The product label on the front will feature a part number that begins with the prefix ITAP. Any deviation from this designates that the plug is NOT part of the ITAP series.

 

ZTAP

3 wire / 4 wire
For use with Westinghouse Low-Impedance Busway 1000A thru 4000A

Stab configuration: Aligned in a row; neutral stab aligned with stabs.

Extremely similar in appearance to TAP plugs, there are fortunately two tell-tale signs to identify a ZTAP bus plug: the neutral stab position (fourth wire) and hanger bracket width. With ZTAP plugs, the stabs are again aligned with one another, however, it’s critical to note that the neutral stab will also be aligned with the stabs. The example above shows that this is a three-wire plug with a neutral stab at the top.

The other big giveaway that this is a ZTAP plug is the hanger width. As you can see in the example, the hangers extend beyond the width of the plug on both the top and bottom. In the ZTAP series, the hanger dimensions measure 11 ⅝ inches wide versus the TAP series hanger width of 9 ⅝ inches.

It is also critical to note that you cannot go by the product label to identify a ZTAP bus plug. The prefix on the label, confusingly, will also begin with TAP. It is only by the neutral stab position and hanger width that you can correctly identify a ZTAP bus plug from a TAP bus plug.

 
 

We're here to help

We hope that this quick guide helps provide a quick overview of the various Westinghouse bus plug types. If you still have any questions regarding the type that you need, please email us or give us a call and our sales team will be happy to assist you.



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An Introduction to Bus Plugs

Bus plugs are a critical component of industrial power distribution systems. This blog post explores what bus plugs are, how they function, and the advantages they offer over traditional wiring methods. Learn how bus plugs can enhance flexibility, safety, and efficiency in your facility's power distribution.

WIRING BASICS

In most residential and commercial settings, power is distributed through hardwiring in the walls. In industrial settings, however, the large open floor plans make it difficult to distribute power in this way. That's where bus duct and bus plugs come in.

In industrial settings, bus duct is often used to distribute power to various areas of a facility. Bus duct [also known as busway] is essentially metal enclosures that contain conductors for distributing electricity and generally come in 10-foot sections that connect to one another to create the exact length necessary for a run. They can be installed overhead or under the floor, and they're designed to be flexible, so they can be easily repositioned or rearranged as needed.

However, just having bus duct isn't enough to distribute power to all the equipment in a facility. That's where bus plugs come in.

INTRODUCING THE BUS PLUG

Bus plugs are essentially large industrial electrical plugs that connect to a section of bus duct overhead and then feed electricity down to the equipment below.

Bus plugs typically come in a variety of sizes and styles to fit different types of bus duct and equipment. They're designed to be easy to install and remove, so they can be quickly repositioned or replaced if needed.

WHY BUS PLUGS?

One of the benefits of using bus plugs is that they allow for greater flexibility in terms of the layout of a facility. Because the bus duct and bus plugs can be easily repositioned, it's possible to change the layout of a facility without having to rewire the entire electrical system. This can save a lot of time and money in the long run.

Another benefit of using bus plugs is that they provide a higher level of safety compared to traditional hardwiring. With hardwiring, it's possible for a fault to occur in the wiring, which can lead to electrical fires or other hazards. With bus duct and bus plugs, the conductors are contained within metal enclosures and the bus plugs are equipped with either fuses or circuit breakers, which provide an extra layer of protection against faults and other issues.

Overall, bus plugs are an important component of industrial power distribution systems, allowing for greater flexibility and safety compared to traditional hardwiring.

 

We hope this has served to give a basic understanding of what exactly a bus plus is, how it works, and why it is used. If you’re looking for replacement bus plugs for your system, look no further! EMSCO stocks the largest selection of used and reconditioned bus plugs from all the major manufacturers (GE, Square D, and more) and from all vintages, from obsolete to modern systems. Simply browse our store or give us a call to find the model you need.

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Updated March 2024